CNC Machines, CNC Routers, CNC Lathes, cnc programming, used cnc machines, small cnc machines CNC, CNC Machines, CNC Machines for Sales, Used CNC Machines, CNC Milling and Manufacturers Info
A CNC Machine device is used in carpentry suppliers and some other commercial configurations. They are very costly, so most people do not buy them, although used ones can be acquired more effortlessly. They are essential for rate and reliability in huge, recurring projects. There are many uses in market for CNC models. Routers routine gaps, for example. Many CNC models are capable of doing a variety of projects at once, increasing performance in the developing procedure. The technological innovation behind these models is Pc system Numerated Management. This technological innovation was designed in the nineteen seventies and it allows for a device to be designed in progress so the functions are set up to function almost instantly. The preliminary installation is a little challenging, but once that is done it is easy to work. A CNC wireless router would be designed to routine an opening regularly at certain durations. This is much more powerful than guide computation and exploration and reduces inconsistency due to people problem or exhaustion. A CNC lathe would be used to cut items of wooden of consistent style. Lathes can have energy including 15 to 40 HP, and how much energy is required will depend on the job being done. A good CNC lathe will allow you to function at various amounts of computerized, so that you can function all guide, or all computerized, or any collaboration in between.

Machine Catches Fire At Plymouth Business

CNC Machines December 29th, 2011 by cnc machines, cnc routers, types of cnc machines, used cnc machines, cnc machines for sale, cnc milling machines, hobby cnc machines, cnc machines manufacturers admin

Fire crews responded to a possible appliance fire Wednesday evening at Seelye Craftsmen Co. on Fernbrook Lane in Plymouth.

Firefighters encountered heavy smoke tonight when they entered the Seelye Craftsmen Co. on Fernbrook Lane in Plymouth.

The call came into dispatch at about 6:30 p.m. Wednesday of a possible appliance fire at a business. When Plymouth Fire Department and emergency responders arrived at Seelye they found heavy smoke coming from the rear of the building.

“A laser-cutting type of machine had caught on fire,” said Deputy Fire Chief Kip Springer. “When we encountered the heavy smoke, the call was upgraded and we received mutual aid from Minnetonka and Wayzata.”

The mutual aid from Wayzata was canceled en route after crews were able to kill the power to the machine and extinguish the fire, Springer said.

There were no injuries and any damage is not yet known. Springer said damage was mainly limited to the machine and the area immediately around it.

At 7 p.m. crews were still on the scene clearing out the smoke. There were 25 emergency responders who responded to the incident, including one ambulance.

It is not known how many employees or people were in the building at the time of the incident or how the fire occurred. Patch was unable to reach a representative with the company Wednesday evening.

According to the company’s website, ?Seelye Craftsmen Co?. is a precision metal fabricator serving many Fortune 500 companies and more than 400 customers in different industries. The company uses a variety of machines and processes such as laser cutting, cnc forming, panel forming, cnc punching, machining, welding, and finishing. Seelye Craftsmen Co. has 34,300 square feet of manufacturing space, 4,000 square feet of office space and employs 70 working two shifts.

http://plymouth-mn.patch.com/articles/machine-catches-fire-at-plymouth-business

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Edgebanders: Woodshops Find an Added Edge

CNC Machines December 28th, 2011 by cnc machines, cnc routers, types of cnc machines, used cnc machines, cnc machines for sale, cnc milling machines, hobby cnc machines, cnc machines manufacturers admin

Custom woodworkers are always on the look out to cut waste — and be very flexible. In edgebanding, this means finding a machine that handles a wide range of materials and applications.

In addition to examples here, a complete list of equipment suppliers is in the Panel Processing chapter at RedBookOnline.com.

Stiles Shop Solutions Brandt Ambition 1220FC Highflex edgebander has a compact footprint, but is loaded with technology and flexibility, says Stiles. With a feed speed of 36 fpm, an expanded magazine capacity, plus a two-position pressure zone for maximum stability, the Ambition 1220FC is equipped with joint trimming, contour trimming, and a newly designed exterior coil feed. The 1200 series applies edgebanding for panels with up to 2-in. edge thicknesses and can be equipped with buffing, scraping, corner rounding, and joint trimming. (800) 424-3232, StilesShop.com

The ARCUS 1336 edgebander is a CNC machine with automated features, which manufacturer Holz-Her says provides fast, accurate and repeatable conversion to different edgeband applications. It uses the company’s GlueJet system, said to offer fast heat up time and reduced energy consumption. (704) 587-3400, HolzHer.com

Safety Speed says its compact edgebanders offer features available in larger machines. The 72GP features a glue pot with adjustable glue extrusion; the 60HA is a hot air unit with an adjustable heat nozzle. Both models have digital electronic temperature control, micro-adjust tape guides, Accutrim edge trim systems, and electromagnetic end cutters. (800) 772-2327 SafetySpeed.com

Laguna says its Bandit 8000 fully automatic edgebander has the capacity to handle up to 5mm edgebanding as well as individual wood and laminate strips. The track feed system runs at 35 fpm; the gluepot features flexibility. End trimming and top and bottom trimming are standard. The machine is also equipped with top and bottom scraping, and a top and bottom buffing station. (800) 234-1976, LagunaTools.com

The Giben America KG360D edgebander includes edge cutting and loading, a gluing unit and pressing rollers with an end-cutting unit. It also includes two fine trimming units, an edge scraper and polishing unit. Maximum panel height is 60mm; maximum wood edge is 5mm. It runs at 12-20 mpm. (770) 448-9140. Giben.com

Riebling Machinery says the Hebrock AKV 3003KD edgebander features a quick-melt glue pot for banding veneers, plastic, PVC, coiled material and solid wood. It is available with the following workstations: pre-milling unit, single-end trimming saw unit, a top and bottom trimmer tiltable from 0 to 30 degrees, pneumatic top/bottom trimming adjustment for automatic change between 3mm radius and bevel trimming, 3mm radius profile scraper and a buffing unit. The conveyor feed speed is 33 fpm. (845) 915-0058, Riebling.com

Casadei Busellato’s Casadei ALA 23R processes a variety of edgings including 3mm, thin tape, HPL and solid wood. The machine features line control, programmable interface, and units for corner rounding, scraping and buffing. Its tilting trimming unit has two independent motors. (336) 854-1211, Casadei-Busellato.com

The Felder Group has released the G400, a chain-edgebander geared toward processing PVC and veneered edging 0.4 to 3mm. The small-footprint machine offers the option of adding 3 additional units, scraping, buffing and pre-milling, making it suitable for any woodworking shop. (866) 792-5288, FelderGroupUSA.com

The Model DX83 semi-automatic hot air Therm O Web edgebander applies pre-glued PVC, veneer, polyester and melamine up to 1mm thick. It has a 2-in. panel processing height and 13 fpm feed speed. Its 16-tooth star blades for top and bottom trimming produce 40,000 cuts per minute, with no dust extraction required. (800) 323-0799, ThermOWeb.com

Thermwood offers a range of Fravol automatic edgebanders. The Smart Series single-sided machines can apply PVC, ABS, melamine, veneer and solid wood edges in strips or rolls to straight edge panels up to 3mm thick. Units can be adjusted automatically with a pressure bar and the two end trimmers motors are adjustable from 0-15 degrees. (800) 533-6901, Thermwood.com

Mid-sized runs

For mid-size runs, the IMA America Advantage edgebanders feature automatic setup for coiled material as well as strips and solid wood lippings. IMA says the machines also are equipped with state-of-the-art touch-screen controllers with simplified icon driven functions. The controller stores programs and keeps track of the performance of the IMA machine. (919) 246-0350, IMAAmerica.com

Available from SCM Group, the Stefani One Touch edgebander offers simple touchscreen operation and just-in-time production, regardless of parts needed. SCM says users can change edge thickness, glue roller adjustment, or rotation and tool radius quickly and easily. For edge changeover, workers insert the start of the new panel edge at the side of the machine—so workers need not move from operating position. (336) 235-6707, SCMGroup-USA.com

Available from Stiles Machinery, the Homag Ambition series of edgebanders features a belt-type top steel pressure beam for precise workpiece guidance, all tools with I-system for optimum chip disposal and processing quality, and variable feed speed of 18–25 mpm for high productivity. The Ambition 2240/2250 enables gluing, precise snipping and refinishing of edges up to 3mm thick, as well as corner rounding. The Ambition 2262 enables gluing, precise snipping and refinishing of edges as well as corner rounding. Gluing of solid strips up to 6mm is not a problem. (616) 698-7500, StilesMachinery.com

Roxyl edgebanders from Biesse are suitable for thin tape, thick PVC, veneer or wood coils, HPL and solid wood strips up to 19mm. The machines offer a range of compositions with standard features like PC-based front end, QMS quick-melt glue system, top belt hold-down, HSD precision motors, HSD ball screw servos, and precision LINEAR guides on working units. (704) 357-3131, BiesseAmerica.com

RP Fletcher Machine is offering a new contour bander, incorporating the Nordson Purblue 4, a 2-kg melter connected to the Nordson EPC 60 pattern control, and a Nordson EB 60 slot die head. The company adapted its FM 2000 contour bander with PLC strip length control and power-assisted feed wheel. It can apply PUR adhesive directly to the banding material. (336) 249) 6101, Fletcher-Machine.com

Adwood’s Cehisa Rapid Series of edgebanders can apply melamine/polyester, ABS, PVC, veneer and solid wood, as well as process coils up to 3mm and strips up to 5mm. They are equipped with: straight or bevel cut capability with insert tooling, a quick melt glue pot, automatic coil and strip feed magazine, a pneumatic positioning system and more. (336) 884-1846, Adwood.com

http://www.woodworkingnetwork.com/articles/woodworking-machinery-technology/Edgebanders-Woodshops-Find-an-Added-Edge-136280388.html?ref=388

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Roller Coater and Bin Tipper – Importance of Maintenance

CNC Machines December 28th, 2011 by cnc machines, cnc routers, types of cnc machines, used cnc machines, cnc machines for sale, cnc milling machines, hobby cnc machines, cnc machines manufacturers admin

Machines are of great help to various industries. At machines4u, you can have a fresh look at different machines such as tube bender , food steamer, roller coater, jigsaw tool and other machinery offered at competitive rates. It is very important to carry out maintenance procedure for machines like CNC machines , roller coater , bin tipper, etc. Maintenance program will allow engineer to closely inspect machinery and ensure that it is working in good condition. Industrial machines like jigsaw tool, bread moulder, food steamer, etc. have become important part of modern society. From small machines like meat mincer to massive industrial machines all are important, as they are used to manufacture consumer products. It is very necessary to maintain machinery in proper condition to ensure that they continue to work properly.

Without proper maintenance, the devices could break down, causing hindrance in production. Sometimes, they may even cause health risks to people operating them. Industries which make use of large industrial machinery should take professional assistance of engineers for regular maintenance of machinery, often striping it down and inspecting all parts of machinery.

Engineering maintenance is a discipline which ensures that industrial machinery like roller coater, jigsaw tool , reciprocating saw , etc. are serviced and maintained regularly. This practice, if followed ensures machine safety for long period of time and will prevent accidents caused by operating faulty industrial machinery and equipment.

By conducting regular maintenance procedures, whether the machinery requires repair or not will keep them running in good condition for long period of time. This also ensures that the machines comply with government health & safety directives. You can carry out effective engineering maintenance at a time, when the machines like bin tipper, briquette press, CNC machines, etc. are required for quick jobs. This maintenance program will allow engineer to closely inspect machinery and ensure that it is working in good condition.

Besides maintenance, it is very important to ensure machine safety through the inspection and maintenance of the machine. This will also help in protecting workers against any possibility of harm. Engineers can help in the maintenance process by installing custom-built machine safety guards for machines like roller coater, jigsaw tool, briquette press, bin tipper , reciprocating saw, CNC machines, etc. They are designed to secure workers against flying sparks or broken pieces. Melbourne machinery safety guards deflect pieces causing them to fall harmlessly on the ground. These safety guards have become an important part of industry life.

By operating regular engineering maintenance procedure, factory owners can ensure productivity and safety of their workers. Machinery like meat mincer, bread moulder, food steamer, etc. when serviced regularly will last for many years and will not affect production line. It is very essential to conduct regular inspections either once or twice in a year. This will allow engineers to spot problems, if any the minute they occur and also guarantee that machines will keep working in good condition.

Breakdown of industrial machines can cost industry thousands every year so to avoid this, it is very necessary to carry out maintenance procedure.

Keeping the maintenance process regular will keep the industrial machines in safe condition. The maintenance procedures are important, if industry owners wish to keep their business running without any kind of unnecessary interruption in routine activities. To search for detailed information about meat mincer, bread moulder, food steamer, roller coater, reciprocating saw, bin tipper, briquette press and CNC machines, you can surf various sites and online portals on Internet.
http://www.guide2nottingham.com/blogs/135/Roller-Coater-and-Bin-Tipper–Importance-of-Maintenance

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Jan Jonker sees new TEC open at CNC before retiring

CNC Machines December 27th, 2011 by cnc machines, cnc routers, types of cnc machines, used cnc machines, cnc machines for sale, cnc milling machines, hobby cnc machines, cnc machines manufacturers admin
WEBCNCJanJonker.jpg

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CNC Machinist

CNC Machines December 22nd, 2011 by cnc machines, cnc routers, types of cnc machines, used cnc machines, cnc machines for sale, cnc milling machines, hobby cnc machines, cnc machines manufacturers admin
Recruiter Stratec Recruitment
Posted 21 December 2011
Location Aberdeenshire
Sector Engineering, Oil / Gas
Hours Full Time
Contract Permanent
Salary £29,000 plus Dependant on Experience - Overtime available

Further information

Key oil and gas client urgently require CNC Turners and VMC Millers

Within our busy modern factory, our client operate 3, 4 and 5 axis Mazak CNC machines, utilizing Fusion and Matrix controls.

Due to continued growth, we require CNC Machinists with the following experience:

- Time served experience in programming, setting and operating multi axis turning and milling machines.
- Excellent working knowledge of engineering drawings, geometric tolerances and ISO quality standards.
- Experience of Mazak controls essential.
- Good working knowledge of manufacturing techniques.

In return we offer excellent working conditions, day shift 39 hour week, with regular overtime available and a highly competitive remuneration package.

We specialise in complex one off components for the oil and subsea industry and the applicant must be able to thrive in this environment.

Relocation Package

Our client offers a number of possible relocation packages.

Please apply through the link provided or email your CV to andrew@stratecbusiness.co.uk

Please note that due to time restrictions and the very specific client requirements for this role, only the most suitable of applicants will be contacted for this position. Candidates selected will also be subject to stringent reference and dates of employment check from the very start of the process.

http://jobs.stv.tv/job/242761

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Colchester Machine Tools wins Comev Italian flatbed manual and CNC lathe agency

CNC Machines December 21st, 2011 by cnc machines, cnc routers, types of cnc machines, used cnc machines, cnc machines for sale, cnc milling machines, hobby cnc machines, cnc machines manufacturers admin

Colchester Machine Tools has won the UK agency for the Comev Spa range of Italian-manufactured flatbed manual and CNC lathes.

  • Manual and CNC large capacity flatbed lathes

Explains Colchester Machine Tools’ managing director, Gerry Shrimpton: “From the entry-level, Comev MT series of conventional machines, starting with a 360 mm diameter swing and up to 2,000 mm between centres, the conventional machine range reaches up to the Titano T series, with a 1,400 mm swing by up to 12,000 mm between centres.
“The range of CNC machines goes even larger, with the latest Urano series (pictured) having a swing capacity of over 2,000 mm and up to 12,000 mm between centres,” he adds. “Spindle torque over 20,000 Nm at low speed and a milling capacity to match a vertical machining centre allow the Comev Urano to machine the most difficult of large workpieces.”

Technical director Peter Cook underlines the machines’ design strengths. “The inherent strength of a flatbed machine over other designs really becomes apparent when large workpiece machining. Both the turning and tooling cutting forces are directed straight into the Comev cast iron bed, which, as you would expect from an Italian manufacturer, is weathered for 12 months.”

Both Mr Shrimpton and Mr Cook previously worked for the 600 Group; Mr Shrimpton headed up bearing maker Gamet; Mr Cook was highly placed at 600 Lathes.

http://www.machinery.co.uk/machinery-news/manual-and-cnc-large-capacity-flatbed-lathes/39107/

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Citizen MACH display includes both machines and software

CNC Machines December 21st, 2011 by cnc machines, cnc routers, types of cnc machines, used cnc machines, cnc machines for sale, cnc milling machines, hobby cnc machines, cnc machines manufacturers admin

Citizen Machinery UK’s MACH 2012 stand will embrace both the Citizen range of CNC sliding-head turn-mill centres and Miyano fixed-head turning centres, with most of the machine models being demonstrated for the first time at a UK exhibition.

  • Citizen Machinery UK sliding-head turn-mill Miyaon fixed-head turning centres MACH 2012

In addition, there’ll be launches of the latest production software developed at the Bushey, Watford headquarters for worldwide distribution following the show to help to further enhance productivity and machine utilisation.

“In our view, MACH gives us the ideal opportunity to broaden our customer base, which means we need to show models that are in high demand in the current range alongside our latest developments,” highlights managing director Geoff Bryant.

At the previous show, MACH 2010, which brought together for the first time both Citizen and Miyano machine ranges, two-thirds of visitors to the stand were existing customers keen to see the latest developments, while the other third were potentially new customers, interested in how both machine ranges could benefit their need to lower the cost per part produced.

“Open house shows tend to be mainly supported by existing customers, while the bi-annual MACH exhibition and the range of equipment on view makes it so important to expose the company to a wider audience of potential users,” Mr Bryant adds. “It also enables existing users to update themselves on the latest developments. Visitors can also see, under one roof and compare in a single day, a complete array of different products that could help them in their business.”

Mr Bryant concludes: “What is important for us is that MACH 2012 will provide the opportunity for Citizen Machinery UK to show its CNC sliding-head capability for machining bar sizes up to 35 mm and the Miyano fixed-head machine range with a bar capacity up to 64 mm diameter.

“Visitors will also see the latest Ocean Cincom chucking lathe with its fully integrated automation packages and appreciate the benefits of our latest software.”

http://www.machinery.co.uk/machinery-news/citizen-machinery-uk-sliding-head-turn-mill-miyaon-fixed-head-turning-centres-mach-2012/39118/

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Marcin Jakubowski: Open-Sourced Blueprints For Civilization

CNC Machines December 20th, 2011 by cnc machines, cnc routers, types of cnc machines, used cnc machines, cnc machines for sale, cnc milling machines, hobby cnc machines, cnc machines manufacturers admin

In this special year-end collaboration, TED and The Huffington Post are excited to count down 18 great ideas of 2011, featuring the full TEDTalk with original blog posts that we think will shape 2012. Watch, engage and share these groundbreaking ideas as they are unveiled one-by-one, including never-seen-before TEDTalk premieres. Standby, the countdown is underway!
Watch Open Source Ecology Founder Marcin Jakubowski discuss the prospects for an open source, do it yourself civilization. Then read Isaiah Saxon’s follow-up blog post on that idea below.

Our species is defined by our relationship to machines — the countless “extensions of man” which now completely encase our lives. The particulars of this relationship — the quality and style and outcomes — are of utmost importance to everyone. So far, the general story is that over the last 10,000 years we’ve increased specialization, scale, and efficiency, which has led to an abundance of nearly everything. Some places have missed out, but, we are told, its only a matter of time before everyone lives longer, wealthier lives. In another TED Talk, Matt Ridley has correctly made this argument for specialization, owing much to the original essay, I Pencil, by Leonard E. Read.

However, there is a growing desire around the world to fundamentally remix this relationship with machines and specialization — to increase access, engagement, and understanding. This movement wants to put people at the center — to both democratize and demystify technology. Some in this movement are fueled by necessity, while others are uncomfortable with passive consumption, while others seek out fun. The DIY ethic unites them. Their banner is OSAT — open source appropriate technology.

The most idealistic, defiant, and ambitious project among this movement is being led by a group called Open Source Ecology. This scattered network of engineers, farmers and supporters is working to build the Global Village Construction Set — a modular, DIY, low-cost, open source, high performance platform that allows for the easy fabrication of the 50 different industrial machines that it takes to build a small, sustainable civilization with modern comforts. Wow, that’s a big sentence.

Their primary aim is to lower the barriers-to-entry into farming, building, and manufacturing. They are crazy, naive, and headstrong — but they may succeed, and the implications would be incredible.

So far, they’ve prototyped 8 of the 50 Machines — the tractor, drill press, soil pulverizer, torch table, hydraulic power unit, compressed earth brick press, walk-behind tractor, and 150-ton hole puncher. Along the way, they’ve been publishing the designs and instructions on their wiki. They’ve been financially supported by the crowd. A growing base of more than 400 “true fans” pays a small amount every month, and their recently successful Kickstarter campaign will help to build a 5k sq. ft. fabrication training facility at OSE’s rural Missouri headquarters.

OSE’s next step in 2012 is to build the next 8 prototypes of the GVCS — and they’re focusing exclusively on fabrication tools. This “Open Source Microfactory” would make it possible to transform scrap metal into the products of advanced civilization. Right now, to build one of the GVCS machines, you need to order parts online, but the Microfactory would enable DIY production of a majority of those components — including ball bearings, hydraulic motors, electrical generators, microcontrollers, nuts and bolts, and steel tubing. The lineup of the Microfactory looks like this: CNC Multimachine, CNC Circuit Mill/3d Printer, Induction Furnace, Ironworker, CNC Torch Table, Universal Welder, CNC Lasercutter, Hot Metal Roller.

The science fiction author Robert Heinlein once said “A human being should be able to change a diaper, plan an invasion, butcher a hog, conn a ship, design a building, write a sonnet, balance accounts, build a wall, set a bone, comfort the dying, take orders, give orders, cooperate, act alone, solve equations, analyze a new problem, pitch manure, program a computer, cook a tasty meal, fight efficiently, die gallantly. Specialization is for insects.” This exuberant version of humanness is visible in OSE’s founder and director, Marcin Jakubowski. He’s a Princeton graduate and earned a Phd in fusion energy, yet he spends his time in the muddy trenches of a cold farm in the middle of nowhere — fabricating, farming, and building. He’s thrown his whole body at this project in a way that some see as courageous, others as unyielding.

In Missouri, Marcin leads research, prototyping and testing of the machines. It’s a constant adventure, being displayed on OSE’s blog. However, the whole point is to share the instructions, and they’ve got to be comprehensive. So, for every machine they build, OSE is publishing an online library that includes pretty much everything — the design rationale, 3d CAD files, 2d fabrication drawings, circuit board design files, wiring diagrams, machine-readable CAM files, exploded parts diagrams, CAE analysis, step-by-step videos, control codes for automated devices, scaling calcations, the physics of why it works, and the performance and cost analysis vs. industry standards. They’re also promising a user manual that will include the operation procedures, safety, maintenance, troubleshooting, and repair.

There’s a lot of activity in this space. Groups such as Practical Action, Appropedia, and Howtopedia all provide instructional knowledge repositories. Recently, a new gold standard for the “how to” genre was released by two Swedish designers — taking a cue from IKEA. Their instructions for a pedal-powered industrial juicer are able to transcend language barriers through pictograms — enabling semi-literate engineers in Kenya’s informal maker economy. In the states, Farm Hack is working to publish improvised solutions useful to young farmers. Lasersaur, DIYLILCNC, Reprap, and others are all sharing plans and promoting a culture of Open Hardware — not to mention the resurgence of consumer kits.

The GVCS is distinguished from these projects in that it seeks to create an entirely new, integrated ecology of machines. Their thinking is that we can’t always rely on fixing old stuff, and old stuff is different wherever you go. Decisions regarding which machines to include in the GVCS are made using a rigorous selection matrix that skews towards robust utility and the fulfillment of necessities. Their design methodology emphasizes user serviceability and heirloom strength. Remember, its the 50 machines that it takes to build civilization from scratch and scrap.

A lot of people think this is ridiculous and overly ambitious. It is. It’s a big, hairy, audacious goal. Frankly, they’ll need way more help if it’s going to happen — more project managers and more full-time leaders like Marcin. Ironically, their first sign of real success might be to see the plans being used in cheap Chinese factories. Whatever happens, I think there’s a lot being discovered by this project. Can people from all over the world come together over the internet to recreate their relationship to industrial machines? We shall see.

http://www.huffingtonpost.com/2011/12/19/wiki-diy-civilization_n_1157895.html?ref=technology

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Manufacturing Specialists MFGmatch.net to Promote Machining Services in Missouri

CNC Machines December 18th, 2011 by cnc machines, cnc routers, types of cnc machines, used cnc machines, cnc machines for sale, cnc milling machines, hobby cnc machines, cnc machines manufacturers admin

Entering into the closing days of 2011 the Custom Manufacturing Marketplace (MFGmatch.net) continues to spread throughout the country supporting US-based Machine Shops and custom manufacturers in partnership with AMSN at http://MFGpartners.net. The company announced Thursday its latest endeavor is on helping companies in Missouri do business with local vendors specializing in metal sheet fabrication, machining services, plastic mold & repair, metal fabrication projects, custom metal & plastic fabricating, metal fab services, precision components and other custom made products.

According to MFGmatch.net, the AMSN website presents some of the most accurate metal fabricators in the United States and experienced manufacturers of custom machined parts with the majority being ISO certified or compliant at http://mfgpartners.net/custom-machined-parts.

MFGmatch said its Custom Manufacturing Marketplace has been integrated into the database of the American Machine Shops Network to promote Missouri Machining & Fabricating specialists serving Kansas City, St. Louis, Columbia, Independence, Springfield, St. Joseph, Florissant, St. Peters, St. Charles, Lee’s Summit and other cities throughout the Show Me State at http://www.mfgpartners.net/shops/missouri.html.

Megan Forbis, spokeswoman for MFGmatch.net said recent vendors added to the online industrial-focused marketplace include ISO 9001 and AS9100 certified manufacturers specializing in precision screw machined parts utilizing state-of-the-art screw machines setup for both single spindle and multi-spindle operations. According to Forbis, other manufacturers added to the site recently include those offering hydromat rotary transfer machining, 2, 3 & 4-axis CNC work, lathing, CNC turning & milling as well as heat treating, plating, metal finishing and testing services.

“MFGmatch looks forward to helping Missouri businesses connect with suitable manufacturers of made-to-order and fabricated parts and products for a variety of applications, said Forbis. She concluded, “The company welcomes those all over the state searching for a suitable and quality-focused machine shop, molder, accurate metal fabricator or other manufacturing specialists serving various industries.” Forbis went on to say the marketplace will soon be re-designed to provide live support and sourcing assistance for its registered users.

About MFGmatch.net

MFGmatch.net is the largest free-based custom manufacturing marketplace online for machine shops, product designers, engineers, foundries and other companies looking to buy and sell machined parts, precision components and other custom manufacturing services in local, national and international markets at http://www.mfgmatch.net/

http://www.pr.com/press-release/377365

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Taking Off with CAM

CNC Machines December 17th, 2011 by cnc machines, cnc routers, types of cnc machines, used cnc machines, cnc machines for sale, cnc milling machines, hobby cnc machines, cnc machines manufacturers admin

Sometimes really skilled CNC coders are so good at what they do that they resist adopting CAM software long after others, of lesser abilities, have made the change. That is exactly what happened to Joey Jones, president, Aerotech Machining Inc., a job shop specializing in multi-axis machining of high-end components for the aerospace industry.

“We were primarily a conversational and G-code programming shop. In other words, we wrote out our programs longhand. One day, about 10 years ago, I ran into an apparently simple programming issue that had me stumped. It involved engraving some longhand text – the word open – along a curvature. I was working on this for what seemed like hours and getting nowhere.

“A friend of mine had recently left his manufacturing job in Savannah to work at CAD/CAM Solutions, Atlanta’s Reseller for Mastercam (CAD/CAM software from CNC Software Inc., Tolland, CT). I contacted him and he volunteered to write the program and send it to me. Ten minutes later, he not only sent me a program but it was already posted to go to my machine. I bought my first seat of Mastercam that afternoon.”

Jones dipped his toes into the CAM waters cautiously at first by purchasing very basic software, Mastercam Mill Level 2. After a short time, he was in all the way with Mastercam Turning, Mill Level 3, Solids, Multi-Axis, and Design. Programming the company’s waterjet cutting system is also with Mastercam. Today, Aerotech has multiple seats and there are six users of Mastercam. These capabilities allow the company to aggressively pursue and win attractive aerospace projects, particularly those in which advanced multi-axis manufacturing capabilities are a necessity.

Monolithic Machining
Jones says one of the things driving the demand for multi-axis machining is the increased use of components made from monolithic materials. “In the world of aerospace, everybody is getting away from fabricated assemblies and going to these big monolithic machine structures with no rivets and no epoxies,” he explains. “It is nothing for us to put a 1,000 lb piece of material on a machine tool and have a single material part weighing from 40 lb to 50 lb when we are done.

“These structures can be very complex,” Jones continues. “You have walls tilted at 10° and you have walls that swarf around from one to the other. You have to have full simultaneous 5-axis motion to be able to manufacture them. You cannot hard code 5-axis. There is just too much going on. Your brain does not think that way.”

One option for reducing the complexity of programming 5-axis equipment is to divide and conquer using the 3+2 and 4+1 techniques. For example with the 3+2 option, operations are first performed in three axes, then the other two axes are brought in to finish up what was missed by the first three. From a programming point of view, far fewer movements require accounting for simultaneously, and code generation is far simpler because it is being written in only two or three axes.

“This type of programming is not an option for the types of aerospace parts that we see every day. All five axes have to move at once to accurately recreate these designs. Simplifying the programming and managing all the complexity of five axes of simultaneous motion is where Mastercam excels for us.”

Fail-Safe 5-Axis
Although Aerotech has a full complement of machining capabilities – from 2-axis turning to 5-axis milling – one of the most active growth areas for the business by far has been 5-axis milling with trunnion-based Mazak Variaxis and Integrex systems. When the company took delivery of its first 5-axis system, Jones put in a call to Steve, his reseller representative at CAD/CAM Solutions.

“Steve got in his car in Atlanta and drove to Savannah. He came in the next morning and he used Mastercam’s post-processor development tools to build a post for me from the ground up on my shop floor. The next day we were making parts,” Jones says.

Since that first 5-axis installation, he has identified many tools within Mastercam that improve 5-axis programming and machining productivity while reducing the risks of tool damage and scrap.

Tools That Improve
In and Out of CATIA: There are six brands of CAD software typically used by Aerotech’s customers, and Mastercam imports them all quickly and cleanly. Aerospace work most frequently comes in as CATIA files, and verification of the result is on a CMM and compared to the original CATIA model. However, Jones feels that this design and analysis software is too cumbersome to be of use for developing manufacturing processes. Too many machines would be idle waiting for creation of the next program. Mastercam has an approved and licensed translator that allows the model to seamless import into Mastercam where creation of the 5-axis toolpaths occurs. As soon as a CATIA model comes into the shop, programmers import it into Mastercam.

Productive Roughing: For monolithic parts, gross material removal occupies a high percentage of the machining time. For 3-axis roughing work, Aerotech typically uses the Surface Rough Pocket toolpath.

Jones says, “It is very, very simple. If you have a solid model, just window the model, give it a bounding box, select Surface Rough Pocket, and get out of the way. It removes massive amounts of material in a hurry.”

Jones continues, “A part we did recently weighed about 200 lb going into the machine and only 15 lb to 20 lb coming out. Roughing was with Surface Rough Pocket and it required just one operation that only took a couple minutes of programming time. Then we came in and put 5-axis motion on the walls because they were slanted.”

For 5-axis roughing, Jones typically uses the Curve 5-axis toolpath.

“It too is very simple,” he says. “You have floor lines and vertical lines. You chain them and let the machine do the rest.”

A monolithic aluminum aircraft wing component, which is programmed in Mastercam Mill and manufactured on a multi-axis Mazak machining center.

Reducing Interferences: Aerospace work is relatively high risk because the complexity of the 5-axis machining process has a greater potential for interferences (i.e. crashes) that could damage tooling, equipment, or expensive parts.

“We make a titanium part that starts with a block of material that is 1.5″ x 4.0″ x 16.0″, costing about $700. When you scrap one of those, you have painted your company red,” Jones states.

So Aerotech’s Mastercam programmers work very carefully, looking for mistakes as they go. After every section, the programmers typically check for interference problems with Mastercam’s Backplot feature, a computer simulation tool that identifies problems as fine as those involving the shape and size of a specific cutter body.

“Some of Aerotech’s 5-axis parts have as many as 80 operations,” Jones states. “We do not want to try to fix a problem started in operation 47 that compounded itself with other problems all the way up to operation 78. That would take days. So we clean as we go and get to the machine a lot faster.”

As a rule, Aerotech programmers use the Mastercam toolpaths as written, without further modification. However, once Backplot identifies interference, the software gives programmers the ability to quickly jump into problem areas and make fine adjustments to clean them up as needed.

More 5-Axis CNCs
Jones’ company has come a long way in 10 years, moving from hand coding to automated 5-axis programming and computer simulation of manufacturing processes. Jones admits he still spends an hour a week experimenting with the latest toolpaths in Mastercam in order to find ones that will allow him to compete more effectively in an arena that calls for high productivity and exceptional attention to detail.

These efforts must be working because the company has added eight more CNC systems within the past couple years. The newest multi-axis machine, which just arrived, has 200″ of travel with rapid traverse at better than 4,800ipm. It will produce very large monolithic parts that allow no margin for error. Managing the complexity of 5-axes will be more important than ever.

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