Burnex Corp.
5418 Business Parkway, PO Box 187
Ringwood, IL, 60072, USA
Press release date: March 28, 2011

RINGWOOD, IL - Burnex Corp. is excited to announce the addition of a Water Jet CNC Mill. This additional manufacturing machine compliments our Tool and Die shop. We are now able to provide our customers quick turn prototypes, or small run projects at a very competitive cost. Along with reducing tooling time and cost for our own internal usage.

Family-owned and operated, Burnex Corp. pioneered the planetary geared high speed stamping & bending machines and also operates traditional stamping punch presses. The planetary geared high speed stamping and bending machines have a center component which rotates and draws tools to form the product. Burnex Corp. is the only manufacturer which uses this equipment in a job-shop atmosphere. The result is the flexibility to change between production jobs like conventional punch presses at a competitive cost and consistent quality.

For more information, visit www.burnexcorp.com or call Matt Gilmore, Regional Sales Manager, at 815.728.1317, extension 204.

http://news.thomasnet.com/companystory/Burnex-Corp-Adds-WaterJet-CNC-Mill-593874

CGTech, the developer of NC/CNC simulation programs, is shipping the latest version of its VERICUT CNC machine simulation and optimization software. VERICUT 7.1 brings significant time-saving enhancements for manufacturing engineers developing, analyzing, inspecting, and documenting CNC programming and machining processes. While many of the features were originated by CGTech developers, it emphasized that hundreds of the program’s enhancements were “customer driven.”

The new version of VERICUT makes it simple to create a tool library by importing inserts and holders from CAD. This new feature displays the CAD Geometry window that allows easy identification of which parts of the CAD model file correspond with holders, cutters, or inserts. CATIA v5 and STEP models are supported.

The new VERICUT Reviewer capability incorporates the functionality of NC Review mode in a stand-alone viewer that does not use a license. It can play forward and backward while removing and replacing material. Error messages and NC program text is highlighted when a collision on the stock or fixture is selected. A tool path line display is optional. The user can rotate, pan and zoom, and the cut stock can be measured using all the standard X-caliper tools. And, the “Reviewer” file can be saved at any point in a session.

California-based CGTech specializes in numerical control (NC/CNC) simulation, verification, optimization and analysis software technology for manufacturing, and its VERICUT ^® software product is widely used to simulate CNC machining, to detect errors, potential collisions, or areas of inefficiency.

VERICUT lets machine shops to eliminate the task of proving-out NC programs manually, reducing scrap loss and rework, and it optimizes NC programs in order to save time and improve the surface finish on parts. The program is compatible for simulating all types of CNC machine tools, including those from leading manufacturers, but it also runs as a standalone program and can be integrated with leading CAM systems, such as Catia V5, NX, Creo (Pro/E), MasterCAM, EdgeCAM, and GibbsCAM.

“VERICUT 7.1 builds on CGTech’s highly successful VERICUT 7.0 release, and subsequent point releases, that contained over 700 customer requests delivered throughout 2010,” stated product marketing manager Bill Hasenjaeger. “Version 7.1 contains over 400 customer requests and further improvements to VERICUT’s user interaction, simulation capabilities & analysis, cutting tool creation, and CAD/CAM integration.”

The Project Tree introduced in VERICUT 6.0 has been refined again in the new release, to make project sessions simpler to launch. A shortcut Toolbar has been added to enable quick transitions to a particular Project Tree branch. Holding the cursor over the icons will display what branch the icon goes to. Model file names are shown in parentheses for all models that have model files associated with them. Double clicking on NC Programs, or NC Subroutines, displays the appropriate file selection window. Also, NC Programs and NC Subroutine files can be added by simply right-clicking in the Project Tree. To quickly correct any possible user errors, a general purpose Undo/Redo button is available at the top of the Project Tree.

Cutting conditions are shown in the status display and are available when stepping through the program using NC Program Review. The feature shows detailed information about the cutter’s engagement with material, including: axial depth, radial width, volume removal rate, chip thickness, maximum surface speed and contact area.

Tool Manager
To simplify creating a VERICUT tool library, CAD solid models of inserts and holders can be imported into VERICUT. This new feature added to the Tool Manager displays the CAD Geometry window that allows easy identification of which parts of the CAD model file correspond with holders, cutters, or inserts. CATIA v5 and STEP models are supported.

It is possible now to create and display coordinate systems in the Tool Manager, and these coordinate systems can be used to align tool components.

CAD Model Assembly
A new feature, Assembly, in the Open model file selection window lets the programmer extract all individual components of a CAD assembly file and store them in their own model definitions. If Assembly is toggled “on” (checked) a separate model will be created for each component in the CAD model. When toggled “off” (unchecked) all components are used to create a single model. This feature supports STEP, CATIA v5, and NX model types.

The VERICUT Reviewer incorporates all the functionality of NC Review mode in a stand-alone viewer that does not use a license. The Reviewer can play forward and backward while removing and replacing material. Error messages and NC program text is highlighted when a collision on the stock or fixture is selected. A tool path line display is optional. The user can rotate, pan and zoom just like normal VERICUT, and the cut stock can be measured using all the standard X-caliper tools. The “Reviewer” file can be saved at any point in a VERICUT session.

With the new VERICUT report enhancements, users can preview and customize report templates to include features such as pictures in tables, links to files, and links to websites. These reports have become increasingly valuable for VERICUT users to share CNC machining process information throughout their organization and supply chain.

Machine simulation
A new feature has been added for VERICUT collision checking: it is possible to stop the simulation at an “exact” collision point between the machine components. This new feature is turned on/off using the new Stop At Collision check box on the Start/Stop panel. The new logic is applied only to the Machine Simulation collision checking, and only to machine components other than the stock component. It is not applied to the holder/stock and tool/fixture collision checks. While simulating a NC block with the Stop At Collision box checked, VERICUT will stop in mid-motion at each collision point. Clicking the Step button continues simulation to the next collision point (or to the end of the motion if no other collisions exist).

VERICUT now supports material removal for gear hobbing and synchronizes the tool spindle with part spindle. Other new enhancements available with VERICUT 7.1 include:
• The Pro/E interface has been enhanced to improve creation of parametric, sketch, and solid tools.
• Helical milling material removal is improved by creating a “true helix” motion type.
• Material removal for general broaching operations is supported.
• Simulation of back spot-facing tools is now supported.
• Diameter value is added to hole-measurement information in X-Caliper.
• VERICUT now supports a full range of six-axis robots to simulate machining, waterjet trimming, fiber placement, drilling, and fastener insertion.
• A general linkage component is added to allow the connection of two driven components with a slaved linkage.
• The ability to output a NC program of a different format than the input program is added to base VERICUT functionality. The method for re-formatting the program is user-configurable.
• All popular controls continue to be enhanced with new advanced features: Siemens 840D, Fanuc 30’s, Heidenhain, Okuma OSP, Mazak Matrix.

http://www.americanmachinist.com/304/Issue/Article/False/87122/Issue

Building a large machine is no picnic. Neither is selling one. But even when those two hurdles are cleared, you still have to be able to transport the behemoth, sometimes halfway across the globe. Tornos Gurutzpe S.A. has been in business for 52 years and specializes in large-capacity lathes. About 30 machines leave the Gurutzpe factory each year. The company sells to customers in the U.S., Europe, India and elsewhere. It supplies manufacturers of turbine parts for power plants, drill pipes for oil production, laminated and hydraulic cylinders. Its best-known customers include suppliers of Spanish oil company Repsol, railroad companies, and elevator companies, including ThyssenKrupp Elevators and Halliburton.

Guidelok holds a cable carrier’s upper and lower runs apart over long distances when they would normally glide on top of one another. This means metal debris cannot settle between the two runs and cause abrasion.

The company’s latest horizontal CNC-turning machine, the A-2000 4G CNC, is designed to be reliable, resilient and efficient: top requirements for lathe buyers all over the world. It required a cable-carrier solution that was suitable for unsupported long travels and hot metal chips.

The company’s focus is on the durability of each machine, according to sales manager Oscar Anitua.

“Even decades-old machines made by us are still operated by our customers,” he said.

An initial prototype of the new A-2000 4G CNC was delivered to a customer in the wind-energy sector equipped with two horizontal Guidelok systems from igus running side-by-side over a distance of 44 ft.

Joaquín Orbegozo, head of electrical engineering at Gurutzpe, is convinced of the advantages of Guidelok.

53Cspan style=”font-size: small;”> “The cable carriers are rugged, rigid and reliable,” Orbegozo said. “Sometimes [a customer] says, I would have liked this or that machine, but with a metal cable carrier.”

Then he explains the benefits of lighter, robust plastic cable carriers, demonstrating that they can easily tolerate the weight of a grown man. If another customer has a concern that, during the machining process, hot metal chips could eat through the plastic, Orbegozo takes a soldering iron and presses it onto the cable carrier in a few different places.

“When customers see that this cannot damage the cable carrier, they are convinced,” he said.

“Plastic cable carriers have many advantages compared to metal versions,” said Joe Ciringione, sales manager for Energy Chain Systems at igus North America. “Steel is more expensive, much heavier, and less resistant to corrosion. Plastic Energy Chains are also quicker and easier to mount.”

Gurutzpe specializes in special turning machine solutions for customers with specific requirements. Currently only two manufacturers worldwide offer prismatic-turning machines, for example. Gurutzpe also makes guide machines equipped with fixed or hydraulic steady rests and offering a great degree of flexibility.

The company has seen market demand increase when it comes to very large, long travel CNC-turning machines.

“Gurutzpe has already built turning machines 66-ft long,” said Anitua.

Safe cable guidance shouldn’t be an issue for these applications, as the modular Guidelok cable carrier systems can cope with distances up to 164 ft.

http://www.designworldonline.com/articles/7080/249/Safe-travels-for-CNC-turning-machine.aspx

CGTech will feature version 7.1 of VERICUT CNC Machine simulation software on Stand 1647 at the Midlands Design and Engineering Show at NEC Birmingham on April 6^th and 7^th 2011.

VERICUT is CNC machine simulation, verification and optimisation software that enables users to eliminate the process of manually proving-out NC programs. It reduces scrap loss and rework. The program also optimizes NC programs in order to both save time and produce higher quality surface finish. VERICUT simulates all types of CNC machine tools, including those from leading manufacturers such as Mori Seiki, Mazak, Makino, Matsuura, Hermle, DMG and Chiron. VERICUT runs standalone, but can also be integrated with leading CAM systems such as Catia V5, Siemens NX, Pro/E, MasterCAM, EdgeCAM, open Mind HyperMILL and Delcam PowerMill.

“VERICUT 7.1 builds on CGTech’s highly successful VERICUT 7.0 release and subsequent point releases that contained over 700 customer requests delivered throughout 2010,” says CGTech Ltd Managing Director, John Reed, “Version 7.1 contains nearly 200 customer requests and further improvements to VERICUT’s user interaction, simulation capabilities and analysis, cutting tool creation, and CAD/CAM integration.”

A few of the many features coming in VERICUT 7.1 include the ability to record and display cutting conditions, the addition of multiple turning orientations and specialty cutting methods, and improvements to simulating complex subroutines and advanced CNC control features in VERICUT. There has also been an emphasis placed on simplifying the creation of VERICUT reports. With the new VERICUT report enhancements, users can preview and customize their own reports to include features such as pictures, videos, links to files and WebPages. These reports have become increasingly valuable for VERICUT users to share CNC machining process information throughout their organization and supply chains.

A new feature in version 7.1 is the VERICUT reviewer. This allows a recorded animation file of the machining process to be played on any PC without requiring a VERICUT license to be present. In addition to playing the animation the user can use analysis features to examine the cut model and to zoom and pan around the display.

http://www.machinetoolsonline.com/article.mvc/CGTech-Will-Feature-V71-Of-VERICUT-CNC-0001

Based on input from manufacturers, TechWorks intensified the assessment/entry-level steps and outcomes for its fast-track CNC machine training. The new curriculum includes job readiness training through Rock Valley College, additional time in the classroom and with CNC machinery, and a National Institute for Metalworking Skills credential. The goal is to have more employable graduates. For more information about TechWorks and program offerings, go to EIGERlab.org/TechWorks.html or call Laura, 815-965-3522.

http://www.rrstar.com/businessrockford/x904842298/TechWorks-ramps-up-CNC-machining-training

FOX 13 Job Shop

Updated: Friday, 11 Mar 2011, 3:13 PM EST
Published : Monday, 14 Mar 2011, 4:07 AM EDT

Job #9553035

Must have in order to apply: High school diploma or GED required. Trade school or university program certificate; or two years related experience and/or training required. Must have set-up experience. Fanuc G-code programming experience is required. Must have valid Florida driver’s license.

Preferred Skills: CNC Router experience preferred. Plastics machining experience a plus.

Required Screenings: Background check, reference check and drug screening.

Job Description: Set up and operate special purpose, and CNC machines and machining centers to fabricate plastic parts by performing the following duties. Study blueprints, sketches, drawings, manuals, specifications, or sample part to determine dimensions and tolerances of finished work piece, sequence of operations, and set-up
requirements. Measure, mark and scribe dimensions and reference points on material or work piece as guides for subsequent machining. Select, align, and secure holding fixtures, cutting tools, attachments, accessories, and materials on machines such as mills, lathes, jog borers, grinders, and shapers. Calculate and set controls to regulate machining factors such as speed, feed, coolant flow, and depth and angle of cut, or enter commands to retrieve, input, or edit computerized machine control media. Start and observe machine operation to detect malfunctions or out-of-tolerance machining, and adjust machine controls or control media as required. Verify conformance of finished work piece to specifications. Set up and operate machine on trial run to verify accuracy of machine settings or programmed control data. Fit and assemble parts into complete assembly. Install machined replacement parts in mechanisms, machines, and equipment, and test operation of unit to ensure functionality and performance. Develop specifications from general description and draw sketch or part or product to be fabricated. Confer with engineers, production personnel, programmers, or others to resolve machining or assembly problems.

Pay: $12.00 to $17.00 per hour DOE & Shift

Application Process: Email resume in Word format with Job Title to lfigueroa@worknetpinellas.org

http://www.myfoxtampabay.com/dpp/jobs/daily_jobs/job-of-the-day-cnc-machinists-031411

Italian producer Mecal are now considered as one of the world’s largest and most progressive producers of aluminium fabrication machinery and equipment. Addison Saws have been exclusive partners for more than 10 years now covering UK and Ireland markets, during this period we have installed more than 60 cnc machining centres.

Following, understanding & predicting market requirements is essential for product development, with this in mind the MC309-Nike was cleverly conceived to deliver the most cost effective cnc solution in our market place. Reviewing the natural course of the cnc market historically , in general terms most large to medium producers have been using these machines for many years, and the domino effect seems to have stopped there leaving small to medium fabricators in the cold with regard to the purchase cost of suitable equipment.

There are however compromised solutions that have been aggressively sold, the 3 axis machine with angle drive head for example, this solution is not considered to be a sound long term investment, and has many disadvantages over a true 4 axis version. For example, there is no automatic tool change for the cutters in the angle drive head adding long tool change times into the equation, angle drive units are very fragile and generally recommended for intermittent use only, plus it is not possible to machine at intermediate angles, with many window systems now adopting hidden drainage features this becomes a major disadvantage.

The MC309 tackles all of these problems head on, with prices currently starting at below £50.000.00, for the entry model with 180? rotating table to work 3 sides and intermediate angles, when configured this way the main spindle does all of the work so you virtually have the same functionality of a full 4 axis machine, this all new machine is specifiable with automatic clamp positioning & 5 tool automatic magazine. The enclosed design offers maximum operator protection and sound reduction, with both machine ends open to work longer profiles up to 6900mm. The all new MecalCam 3D software is a revelation, and the most advanced in the market place, it enables stand alone programming, linking to commercial curtain wall, window and door managing packages, or direct production from popular design/CAD software. All Mecal CNC machines use standard HP PC’s which massively reduces replacement, repair costs and potential downtime in comparison with our competitors who all use bespoke units. Mecal are the first producer in this market sector to use the very latest fibre optic PLC technology and is used in the new MC309, this system takes communication speed to a completely new level.

The new MC309 is a machine that sets new standards and will open many doors to aluminium fabricators in these highly competitive times.

http://www.machinetooldirect.co.uk/machine-tool-news/Nike-MC309-Multi-Axis—-High-Speed.asp

Shandong Fin Cnc Machine (002270) generated 2010 net profit of 25.91 million yuan, a decrease of 58.74 percent year-on-year, reports 163.com, citing a company filing.

Basic earnings per share dropped 58.14 percent to 0.18 yuan.

It plans to distribute cash dividends of one yuan (including tax) for every 10 shares held.

http://www.capitalvue.com/home/CE-news/inset/@10063/post/1330151

IRVINE, CA, Mar 9, 2011 - MecSoft Corporation, a global leader in Computer Aided Manufacturing (CAM) software, announced today a partnership with Sibe Automation to provide an integrated programming and machining solution.

VisualMILL, bundled with Sibe’s CNC routers, provides an elegant and powerful solution for the vacuum forming industry. This easy-to-use turnkey system offers outstanding performance and unbeatable value.

“MecSoft is committed to providing comprehensive and value driven machining solutions for the global manufacturing industry,” says Anita Anand, Vice President of Sales and Operations. “We have found that Sibe Automation has a very similar commitment and passion to their industry. We are excited to help offer their customers with the best integrated vacuum forming solution available.”

When used with Sibe’s CNC routers, VisualMILL provides users with the ability to quickly and efficiently create three dimensional vacuum tools in nonferrous materials. Once a panel is created on a Sibe vacuum forming machine, users can quickly program the Sibe router to automatically trim off excess material.

“Sibe Automation is thrilled to offer our customers a CAM solution that is so easy to use and integrates so well with our CNC solutions,” stated Simon Gaysinsky, President at Sibe Automation. “Sibe customers have come to expect a one-stop shopping experience when they buy from us. With the addition of VisualMILL, we can offer another ‘Plug and Work’ system.”

About MecSoft Corporation

Headquartered in Irvine, California, MecSoft Corporation is a worldwide leader in providing Computer Aided Manufacturing (CAM) software products for the small to mid-market segments. These products include VisualMILL, VisualMILL for SolidWorks, RhinoCAM, Alibre CAM and VisualTURN. Products that deliver powerful, affordable and easy to use solutions to users in the rapid manufacturing, woodworking, mold making, aerospace, automotive, education and tool & die industries. For the latest news and information, visit www.mecsoft.com or call 949-654-8163.

About Sibe Automation

Headquartered in Ocala, Florida, Sibe Automation designs and builds a wide range of vacuum forming machines as well as CNC Routers and Roller die cutters. With more than 300 systems installed, Sibe Automation is ready to become your partner in your next project.

http://www.tenlinks.com/news/PR/Mecsoft/030911_sibe.htm

Established in November 2010, Sussex-based Fine Machining has wasted no time investing and installing a Doosan Puma 2600M lathe, a Doosan Puma 3100 lathe and a Doosan DNM 650 vertical machining centre at its Littlehampton facility.

Start up subcontractor orders three Doosan machines from Mills CNCWith a number of ‘letters of intent’ from customers guaranteeing the placement of work once the company was up-and-running, and several serious enquiries from different companies with imminent machining projects about to start, it was critical that Fine Machining was cutting metal as soon as possible.

Nick Moore, director at Fine Machining, says: “The projects, although different, were (and are) characterised by their high-accuracy and short lead times. Although the materials required for the parts vary – a significant percentage involve the high-precision machining of bronze, Inconel, Monel, Hastelloy, super-duplex steels and LF2 carbon steel for high-pressure valves (i.e. gate valves; needle valves; control valves) used in the petrochemical sector.”

To meet the exacting part accuracy and surface finish requirements, that in many instances match aerospace quality standards, it was necessary for Fine Machining to invest in new (as opposed to used or reconditioned), high-performance machine tools.

The three machines purchased froms Mills CNC have been arranged to form manufacturing cell. First and second operations are handled by the two Puma lathes, and parts are finished on the DNM 650 vertical machine.

The 8 in chuck Puma 2600M lathe is equipped with driven tools (5.5 kW/5,000 rpm) and is used for some milling as well as first operations. The larger 12 in chuck Puma 3100 lathe can also support a 15 in chuck providing the subcontractor with additional capacity for turning larger workpieces. The large capacity DNM 650 vertical machine with an integrated 4th axis unit, enables parts to be machined in a single set-up.

Mr Moore commented: “Valve parts with intricate flange and thread-end connections can be machined, from start to finish, in a single cycle within this cell.”

In the near future, Fine Machining aims to increase the capabilities of its manufacturing cell further by investing in a new large capacity Doosan Mynx 750 vertical machining centre (with 1.5 m capability in its X-axis), again equipped with a 4th axis unit.

http://www.machinery.co.uk/article/32017/Start-up-subcontractor-orders-three-Doosan-machines-from-Mills-CNC.aspx